How does OrbitalChamp work?

OrbitalChamp is compatible with any TIG welding machine capable of 4T mode. Control is entirely brand-independent via the welding connector. It is not a prerequisite, but adjustable gas pre-flow and pulse welding capability are advantageous.

Proper pipe preparation is essential, as with all machine welding processes. Pipes must be cut at a precise right angle (squared), and surfaces must be ground and cleaned both inside and out to ensure high-quality fusion.

Yes. Although not explicitly listed on every page, a cold wire feeder is available for both DIN50 and DIN100 welding heads, specifically designed for TIG (141) processes.

The SmartBox and the OrbitalChamp application communicate via Bluetooth; therefore, an active Bluetooth connection on the phone or tablet is sufficient for operation.

Wi-Fi is not required for basic welding functions, but having it available is an advantage for software updates and cloud-based data synchronization.

Yes. The mobile application provides options for documenting welds (including photos and location data). Documentation is generated in PDF format, which the user can receive immediately via email or export.

The DIN50 welding head operates in the 21.3–60.3 mm range, while the DIN100 welding head covers 60.3–114.3 mm. Intermediate sizes can be easily bridged using custom inserts.

OrbitalChamp was designed for user-friendliness and portability; therefore, the system does not have a built-in oxygen meter. It is compatible with separate, external oxygen monitoring tools if required.

The dedicated remote control has a reliable range of approximately 300 meters in open-field conditions.

Required certifications depend on customer and industry standards. Generally, basic operator training and a standard TIG (141) qualification are recommended to ensure professional results.

Yes. A welding procedure qualification can be performed for specific pipe diameters, wall thicknesses, and material grades, allowing for fully certified industrial applications..

Yes. OrbitalChamp is exceptionally compact, making it easy to carry to hard-to-reach places—either as a full system or by taking only the modular welding head to the workspace.

While prior welding experience and knowledge of basic welding principles are an advantage, formal qualification is not mandatory. The system can be operated safely and effectively after a short training session.

Yes. All welding parameters and logs can be saved within the application and recalled at any time for future projects or quality audits.

Yes, the OrbitalChamp application is available on both major platforms and can be downloaded from the App Store and Google Play.

The geometry and specialized support system of the welding head help maintain a constant arc gap by following the circumference directly on the pipe surface during rotation.

According to our field experience, the system can stably track dimensional deviations of approximately 1–2 mm, meaning that welding slightly imperfect or out-of-round pipes is not an issue.

In cases where pipe fit-up is not perfect, a gap of up to approximately 1 mm can be successfully bridged using the correct parameter settings.

Our experience shows that the system can be applied up to approximately 3 mm wall thickness without edge preparation (I-butt joint). For larger wall thicknesses, standard beveling is recommended.

No. Common consumables (such as ceramic nozzles and tungsten electrodes) are standard parts and can be purchased at any welding supply store. We recommend replacing them every ~500 welds for optimal performance.